Intelligent manufacturing has become the inevitable trend of the transformation and development of China's manufacturing industry. The reporter learned from the "digital newborn" 2022 manufacturing nail summit held in Suzhou, Jiangsu Province on January 5 that Wuxi Putian iron core Co., Ltd. is a provincial "specialized and new" enterprise in Jiangsu Province, focusing on manufacturing, R & D and sales of power transformer iron core and oriented electrical steel. When completing the "must answer" of digital transformation, the enterprise actively explored the use of nail platform as the super entrance of business. Based on the base ability of cloud nail, it successively built applications such as interstellar logistics system, comprehensive information management platform, eiot and intelligent collaboration to realize the digital connectivity of people, business and equipment and break the data island, Order lead time was shortened from 8 days to 4 days. At the same time, through the on-line detection of production data, the scrap rate of operation loss is reduced by 25%; Through on-line inspection of the production line process, the yield increased by 8%.
In recent years, with the introduction of relevant supporting policies of the Chinese government and the promotion of the intelligent process of manufacturing industry, China's intelligent manufacturing industry has shown a state of rapid development and has become a role that can not be ignored in promoting the upgrading of global manufacturing industry.
The reporter learned that in 2015, the Ministry of industry and Information Technology launched the "special action for intelligent manufacturing pilot demonstration" and selected 46 intelligent manufacturing pilot demonstration projects nationwide, involving 38 industries and 21 regions. These projects directly cut into the key links of the manufacturing industry, aiming to fully mobilize the enthusiasm of enterprises, pay attention to the growth of pilot demonstration projects, form effective experience and models through breakthroughs, and promote and apply them in various fields of the manufacturing industry.
Relevant experts pointed out that promoting intelligent manufacturing is not only a complex and huge system engineering, but also a new thing. At present, due to the unbalanced development of regional technology, the development of informatization level is uneven, especially the degree of standardization is still very low. This requires a process of continuous exploration and practice, which can not be achieved overnight, let alone eager for success. At present, there are some places that only seek quantity and ignore the basic conditions and quality of the development of intelligent manufacturing.
In the words of Li bacon, academician of the Chinese Academy of engineering, "to develop intelligent manufacturing, data is the foundation and data is the blood. Data fusion is the key for manufacturing enterprises to reduce production costs, improve production efficiency and bring substantial profits. Intelligent manufacturing requires multi link and multi department data fusion."
An Xiaopeng, vice president of Ali Research Institute, believes that the same frequency of data brought by data fusion, on the one hand, brings the same frequency of data between people and equipment, equipment and equipment, that is, the same frequency of the physical world and digital world of manufacturing industry; On the other hand, it brings data connectivity between business systems, which has always been the pain point of the industry.
An Xiaopeng introduced that the optimization and speed-up of common scenes such as equipment maintenance, production decision-making, production line optimization and goods circulation in manufacturing enterprises all need the same frequency of production and operation data. The same frequency of data allows production line workers and enterprise managers to continuously optimize according to real-time data in the process of production and operation.
In 2022, Chinese manufacturing enterprises will continue the pace of digital transformation and upgrading in 2021, continue to promote the innovative application of digitization, networking and intelligence, and continuously improve the digital technology foundation and the control of the industrial chain value chain. A number of service platforms represented by nail will release solutions for the manufacturing industry, and take "make on code" products as the exclusive base of the manufacturing industry, It provides basic products such as equipment nailing and piecework daily settlement, and introduces pin acquisition and energy consumption nailing products in combination with the capabilities of Alibaba cloud platform, providing a set of adaptable and easy to expand digital productivity tools for the manufacturing industry.
It is noteworthy that digital innovation from the industry is also feeding the industry. Manufacturing enterprises are using digital technology to protect the production line security every day and serve the cooperation of thousands of upstream and downstream partners, which has also become an important part of intelligent manufacturing.
"Digital technology should serve the real economy. Digital economy is the real economy, and manufacturing industry is the third largest industry battlefield of nailing. Nailing, together with ecological partners, will implement digital technology into the manufacturing industry, create digital best practices with customers, solve the problem of" data synchronization "of people, equipment and operation management in the manufacturing industry, and help the manufacturing industry find certainty in uncertainty and help the manufacturing industry Made in China has moved from a world factory to a scientific and technological innovation center. " Ye Jun, President of nailing, said.
(Science and technology daily)
