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Correspondent Wei Yingbin Dong Shengxiang science and Technology Daily reporter Zhu Tong
On March 15, in the discharge area of calcium carbide production line of calcium carbide plant of Tianye Tianchen Chemical Co., Ltd., facing a calcium carbide furnace with a high temperature of more than 1000 degrees Celsius, an orange Siasun Robot&Automation Co.Ltd(300024) is discharging in an orderly manner.
The Siasun Robot&Automation Co.Ltd(300024) arm replaced the red drill rods one by one through remote operation, and the red liquid calcium carbide flowed slowly under the waving of the manipulator.
As an important technical transformation project, there are 14 such Siasun Robot&Automation Co.Ltd(300024) in Tianchen calcium carbide plant. In order to reduce the labor intensity of tapping workers and prevent the occurrence of employee injury accidents, the company began to implement the Siasun Robot&Automation Co.Ltd(300024) installation technical transformation project of calcium carbide intelligent tapping from December 2019. By the end of last year, the technological transformation project had been completely completed.
This is a scene in which technological innovation makes the company walk out of a new path of high-quality development.
In recent years, Tianye Group Tianchen Chemical Co., Ltd. has continuously strengthened technological transformation and increased investment in scientific and technological R & D funds. The enterprise production has gradually changed to the direction of intensive, intelligent and clean. By adopting the method of replacing labor with machines and adhering to innovation driven, the potential of reducing cost, improving quality and increasing efficiency has been further explored, which has promoted the high-quality development of the enterpriseP align = "center" intelligent release at work Siasun Robot&Automation Co.Ltd(300024) , not afraid of high temperature and safe.
Reducing cost and increasing efficiency for chlor alkali production by domestic electrolytic cell
The wheel of history goes back to 10 years ago. There are still some defects in the equipment of Tianchen Chemical Co., Ltd., and the production capacity can not be fully released. In recent years, through the day and night efforts of the plant and scientific researchers, the ion-exchange membrane device has been technically transformed and upgraded, and the stable operation of the production device has been ensured. So far, the chlor alkali production equipment of the plant has truly realized localization.
It is understood that the chemical plant of Tianchen Chemical Co., Ltd. used the ion-exchange membrane electrolyzer frame produced by a foreign company before. However, the operation life of this ion-exchange membrane electrolyzer frame is only 8 years, and the operation life of ion-exchange membrane is only 4 years, which affects the improvement of production efficiency to a certain extent.
In order to get rid of the shackles and further improve the production efficiency, Tianchen Chemical Co., Ltd. made up its mind to formulate the implementation scheme of technical transformation. First, the frame and ion membrane of an electrolytic cell were tested, and the replacement was carried out without affecting the normal production. Finally, it was a complete success.
"After the new ion-exchange membrane electrolyzer frame and ion-exchange membrane are put into operation, the process index control requirements are met. The chlorate content of the system is greatly reduced, the current efficiency is improved, the power consumption is reduced, and the output is further improved. Products with high quality and strong market competitiveness will gradually gain a foothold in the market." Ma Zhichang, chief of the production technology section of the chemical plant of Tianchen Chemical Co., Ltd., said that in the later stage, the plant will make further analysis according to the operation data of the existing test device. If the unit can operate stably for a long period, 14 electrolytic cells will be gradually transformed according to the actual operation in the future to realize the localization of electrolytic cellsP align = "center" Tianchen Chemical Plant held a review of rationalization suggestions.
Calcium carbide furnace intelligent Siasun Robot&Automation Co.Ltd(300024) escort safety production
The calcium carbide furnace intelligent Siasun Robot&Automation Co.Ltd(300024) project adopts a complete set of intelligent equipment independently developed by China. According to the principle that one calcium carbide furnace should be equipped with three intelligent discharging Siasun Robot&Automation Co.Ltd(300024) , a total of 42 intelligent discharging Siasun Robot&Automation Co.Ltd(300024) , which completely realizes that Siasun Robot&Automation Co.Ltd(300024) replaces manual operation.
Ma younu, an operator who has worked in the fifth section of the second workshop of the calcium carbide plant of Tianchen Chemical Co., Ltd. for 10 years, said: "After the intelligent tapping Siasun Robot&Automation Co.Ltd(300024) is used, the workers can complete a series of tapping operations such as automatic power on, automatic burn through, automatic eye opening, automatic brazing, automatic eye plugging and furnace cleaning tongue by moving their fingers and pressing the button through the remote operation platform, which improves the tapping efficiency and ensures safe production."
Not long ago, the calcium carbide plant of Tianchen Chemical Co., Ltd. completely realized the automation of on-site fabric processing for 14 calcium carbide furnaces. "The material surface treatment has changed from the original manual operation to mechanical operation, which has laid a good foundation for enterprise intelligent production, safe production and green production, and has good demonstration and popularization." Zhang Tianhong, deputy section chief of the Biotechnology Department of the calcium carbide plant of Tianchen Chemical Co., Ltd., said that at present, the plant is testing the central control remote control furnace rammer to deal with the material surface, and strive to reduce the safety risk of the material surface to zeroP align = "center" since the localization of the first ion-exchange membrane electrolyzer in Tianchen Chemical Plant in April last year, it has operated smoothly.
Technological transformation and innovation for products to enhance core competitiveness
In Tianchen Chemical Co., Ltd., we see such a scene every month: technicians in the production line compare their small inventions, small creations, small designs, small innovations and small suggestions together.
Innovation is the inexhaustible driving force for enterprise development. Aiming at the technical bottleneck and "neck sticking" link, the company has carried out mass "five small" innovation competitions with "small inventions, small creations, small designs, small innovations and small suggestions" as the main content for a long time.
Last year, the company collected more than 3.67 million "key ideas and reasonable suggestions for the development of old enterprises, such as cost saving and waste reduction".
Over the years, Tianchen Chemical Co., Ltd. has attached great importance to the intellectual property protection of innovative achievements, especially to continuously improve the quality of patent applications while the number of patents has increased steadily. Last year, Tianchen Chemical Co., Ltd. made new breakthroughs in intellectual property work. With 25 intellectual property declarations, 20 authorized invention patents and five other core invention technologies successfully passing the preliminary examination of the State Intellectual Property Office, Tianye Group ranked first.
Technological innovation is the foundation for an enterprise to become strong and an important magic weapon to win in the market competition. It is Tianchen Chemical Co., Ltd. that pays attention to technological innovation and is willing to invest capital that has produced today's fruitful results. Today, Tianchen Chemical Co., Ltd. is going wider and wider on the road of high-quality development.
(the pictures in the text were taken by Wei Yingbin)
