On the morning of December 14, Faw Jiefang Group Co.Ltd(000800) j7 vehicle intelligent factory was officially completed and put into operation in Changchun, Jilin Province, with an estimated annual production capacity of 50000 vehicles.
The factory has the characteristics of automation, flexibility and digital intelligence. The quality process is 100% digital intelligent and controllable, the logistics distribution is 100% unmanned and online, and the core indicators are 100% visual operation, realizing the leapfrog development of Faw Jiefang Group Co.Ltd(000800) commercial vehicles from "manufacturing" to "intelligent manufacturing".
It is worth mentioning that the plant is located in the old plant area of Faw Jiefang Group Co.Ltd(000800) . 65 years ago, it was here that the first car in New China was born, ending the history that China could not produce cars.
According to the person in charge of Faw Jiefang Group Co.Ltd(000800) , the new factory adopts world-class intelligent equipment and the latest digital technology, uses a large number of intelligent equipment, and pioneers Siasun Robot&Automation Co.Ltd(300024) unmanned and intelligent tire assembly technology in coordination with AGV in the global commercial vehicle industry, and pioneers intelligent online vehicle calibration, automatic frame unloading and intelligent marshalling in China's commercial vehicle industry Functional hole location, intelligent laser engraving and other technologies.
"In the past, the tightening, filling and other links that needed manual operation are now using intelligent process equipment and digital control technology to realize the manufacturing mode of" one vehicle, one order ". Each off-line vehicle has its own digital file, and the quality can be tracked and traced in the whole life cycle." Yan Wenlong, chief engineer of digital manufacturing of Technology Development Department, told Science and technology daily.
Different from the traditional production mode, according to the development concept of intelligent manufacturing, the intelligent factory has built an industry-leading digital intelligent operation system based on digital, networked and intelligent technology, opened up the three data streams of products, orders and manufacturing, and orders directly reach the factory to drive the intelligent production scheduling of the factory. The core indicators of the whole process are 100% transparent and visible; The process parameters are directly connected to the equipment, intelligently executed in combination with the actual production, and the digital instructions effectively guide the high-quality production of customized products.
It is reported that a large number of sensors are arranged inside the plant to realize real-time monitoring of lighting, air compressor and oil products, and automatically adjust the control strategy according to the monitoring data, accurately realize energy digitization and automatic management, reduce energy consumption by 20% and reduce carbon emission by 660 tons / year.
Xu Liuping, chairman and party secretary of FAW, said that the completion and operation of Faw Jiefang Group Co.Ltd(000800) J7 vehicle intelligent factory marks that Faw Jiefang Group Co.Ltd(000800) has entered a new development stage of high-end intelligence, green environmental protection and extreme excellence, and also marks a solid step in the 14th five year plan of FAW Commercial vehicles.
(Science and technology daily)
