In early spring and March, Liaoshen is still cold in spring, but industrial production has gradually warmed up. The “high quality of Liaoning’s industry” is quietly changing the direction of “the eldest son of Liaoning”.
Seeking power from intelligence: from manufacturing to “intelligent” manufacturing
In a 78000 square meter workshop of Shenyang Haier refrigerator intelligent factory, intelligent transportation equipment shuttles back and forth on the ground and in the air. The production line is full of busy manipulators, and a refrigerator can be offline every 10 seconds.
“The intelligent production line saves 50% manpower, and the refrigerators produced are of reliable quality and popular in the market. Now 5000 refrigerators can be produced every day.” Tian Hao, intelligent manufacturing manager of Shenyang Haier refrigerator Co., Ltd., said, “this production line also realizes the real-time interconnection among users, products, machines and production lines. Users can customize the refrigerator at home and the factory will produce it automatically after placing an order.”
Shenyang Haier refrigerator intelligent factory is an epitome of Liaoning encouraging enterprises to carry out digital workshop transformation.
From Northeast Pharmaceutical Group Co.Ltd(000597) API intelligent production line energy consumption reduction of 15% to the realization of all-round online control of human, machine, material, method and environment in the digital workshop of Shengu group… In recent years, 109 key intelligent manufacturing projects have been completed in Liaoning, forming a number of intelligent factories and digital workshops, with an average increase in production efficiency of 21.2% and an average reduction in operating costs of 15.6%.
Intelligent manufacturing is inseparable from the basic support of industrial Siasun Robot&Automation Co.Ltd(300024) and other digital industrial hardware. Xinsong Siasun Robot&Automation Co.Ltd(300024) as a “leader” in the industry, has been charging the front line of intelligent transformation of old industries in recent years.
In Changchun Faw Jiefang Group Co.Ltd(000800) j7 intelligent factory, the car body without tires moves Siasun Robot&Automation Co.Ltd(300024) , from one station to another, cooperating with workers to complete the assembly work.
“This is our mobile Siasun Robot&Automation Co.Ltd(300024) .” Lu Yufeng, the person in charge of Siasun Robot&Automation Co.Ltd(300024) mobile Siasun Robot&Automation Co.Ltd(300024) related projects, said, “this project creatively applies the dual vehicle linkage turning technology to the transportation of heavy and ultra long objects. The operators can move synchronously with the assembly Siasun Robot&Automation Co.Ltd(300024) without walking, significantly improving the assembly efficiency.”
Liang Qidong, vice president of Liaoning Academy of Social Sciences, said that improving the intelligent development level of the manufacturing industry has promoted the reform of the production mode of Liaoning manufacturing industry and accelerated the transformation and upgrading.
High end potential: from “black, stupid and thick” to “high, sophisticated and sophisticated”
In the 250000 square meter constant temperature wetland Tibetan production workshop of Dalian Guangyang technology group, one “big” high-end machine tools are arranged neatly. Among them, a high-end five axis horizontal turn milling composite machining center more than 5 meters high is very eye-catching.
\u3000\u3000 “The function and performance of this machine tool are comparable to similar foreign products, reaching the international advanced level. In particular, the CNC system, key functional components and other core parts of this kind of machine tool are independently developed by enterprises, with independent intellectual property rights. The localization rate of core parts exceeds 90%. It has been applied in batches in key fields such as military industry, aviation and automobile. It is a key field that we have targeted high-end applications, positioned originality and solved in recent years One of the iconic products in urgent demand. ” Jiang Shilin, assistant chairman of Dalian Guangyang technology group, said.
There is no way out for “ordinary goods”. Only by going to the high end can we win the future, which has become a real action of more and more Liaoning enterprises.
As a well-known pharmaceutical production and export enterprise in China, Northeast Pharmaceutical Group Co.Ltd(000597) continues to optimize the product structure and increase the proportion of high-end products. While China’s sales continue to grow, it also performs strongly in the international market.
“Through years of efforts, our main APIs have been exported to the high-end market.” Li Li, general manager of Northeast Pharmaceutical Group Co.Ltd(000597) raw material sales company, said that products such as L-carnitine, fosfomycin and sucralfate have been recognized by high-end users, and cooperation with important customers such as world mainstream food and health products has been continuously strengthened; Piracetam products continue to lead with the highest market share in the world.
The relevant person in charge of Liaoning Provincial Department of industry and information technology said that affected by the epidemic and the rise in commodity prices, although Liaoning’s industrial economy is facing certain downward pressure, the pace towards high-end is very firm. Breakthroughs have been made in a number of technologies in emerging industries such as integrated circuit equipment, high-end CNC machine tools, Siasun Robot&Automation Co.Ltd(300024) and so on. In 2021, the added value of Liaoning’s high-tech manufacturing industry increased by 12.9% year-on-year, and the output of new energy vehicles increased by 124% year-on-year.
At present, Liaoning is continuing to plan and promote a number of key industrial projects in the fields of intelligent manufacturing, digital scene application, “neck” technology research, energy-saving and low-carbon technology transformation and so on. The investment completed in the first quarter of the province is expected to increase by about 10% year-on-year.
Green for vitality: from “double high” to “low carbon”
A set of seawater desalination device stretching for hundreds of meters on the north side of the plant area of Hengli (Dalian Changxing Island) Industrial Park will always attract the attention of visitors, and hundreds of Koi swim in the waste water tank next to it. “Petrochemical enterprises are recognized as large consumers of fresh water, but through seawater desalination and reclaimed water reuse, they not only do not consume fresh water, but also ‘produce’ fresh water.” Xu Jin, general manager of Hengli Petrochemical Co.Ltd(600346) (Dalian) Chemical Co., Ltd., said that although the seawater cooling requires the use of titanium materials with high cost, and the investment of large-scale seawater desalination units has also increased, it is conducive to the green and healthy development of enterprises.
Hengli refining and chemical integration project processes 20 million tons of crude oil annually, saving huge water consumption in all production links. Xu Jin said that on the one hand, seawater cooling is used to replace the traditional industrial cooling tower that needs fresh water. On the other hand, the low-temperature waste heat that needs to be cooled during the operation of the original chemical plant is used as a heat source for seawater desalination. “The project saves more than 50 million tons of fresh water every year, and an additional 16 million tons of fresh water are increased for production and life.”
Green development brings “golden mountain and silver mountain”. Shen Shengqiang, a professor at Dalian University of Technology who participated in the research and development of low-temperature seawater desalination device in Hengli (Changxing Island, Dalian) Industrial Park, said: “by using low-temperature waste heat for seawater desalination, the cost of desalted water per ton is only 1.5 yuan, which is lower than that of traditional enterprises turning tap water into desalted water.”
The “double high” industries with high energy consumption and high pollution are constrained, and green and low-carbon development has become the active choice of more and more enterprises. From implementing ultra-low emission transformation in the iron and steel industry, encouraging the development of low-energy technology to promoting the comprehensive utilization of magnesite tailings and other waste resources, and encouraging mine reclamation and greening… The green development of Liaoning industry is becoming a real “landscape”.
Liaoning proposes to strive to reduce the energy consumption of 10000 yuan industrial added value of Industrial Enterprises above Designated Size by 12% by 2025, and resolutely curb the blind development of high energy consumption and high pollution projects; Encourage the research, development and application of key green and low-carbon technologies, processes and equipment; Promote the cleaner production process of enterprises, implement cleaner production audit according to law, and strive to achieve the emission of particulate matter and sulfur dioxide per ton of steel below 0.3KG by 2025.
